Production line for ultra-lightweight PET bottles

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Sidel will launch FlexLine at the 2008 International Packaging Machinery, Packaging and Confectionery Machinery Fair in Düsseldorf, Germany. FlexLine is the first high-speed packaging line specifically designed to produce ultra-lightweight PET bottles. This environmentally friendly technology paves the way for large-scale production of lightweight bottles.
It is not easy to produce and pack an ultra-lightweight bottle. Each step from bottle design to pallet loading faces challenges. At the same time, more and more manufacturers are looking for a low-cost, minimal impact on the environment, but they can still highlight the PET water packaging method of their products.
At the K show in Düsseldorf, Germany, in October 2007, Sidel introduced the NoBottleTM, a bottle that combines the elegant shape and concept of ultra-lightweight (500ml, weighs only 9.9 grams). Its secret comes from Sidel FlexTM technology, which combines the flexibility and shape memory of plastics. Shape memory makes bottles better able to withstand the stress of transport, packaging and shipping. In other words, FlexTM is the key to NoBottleTM for mass production and distribution. This technology has been used on the Eco-shapeTM bottle by the mineral water giant Nestle.
Mass production Today, Sidel is able to offer a complete solution for the mass production of NoBottleTM bottled water. FlexLine is the first product line specifically designed for the packaging of NoBottleTM, an ultra-lightweight PET static water bottle. The line can blow, fill, cap, label, pack, and stack bottles lighter than 10g at a rate of 43,200 bph. Sidel has integrated this advanced technology and the most suitable equipment for packaging lightweight bottles to establish this line. The core of FlexLine is Combi. By blowing, filling, and capping, Combi eliminates the challenge of air-transporting empty bottles, making it particularly suitable for producing ultra-lightweight bottles. All steps in the production process, from blow molding to stacking, have been tested and enhanced. Each machine in the production line has been adjusted to ensure the production of reliable, ultra-lightweight bottles at the lowest cost. The total cost of ownership of the production line is reduced by 20% compared to a conventional 500 ml bottle that weighs 16 grams.
New benchmark for green production
FlexLine is more environmentally friendly, not only because it produces lighter bottles. It uses less energy than traditional production lines. For example, in the Combi blow-molded part, which is the most energy-intensive part of the production line, this part now uses 32% less electricity. Combi also installed an air recovery system, and 40% of the air can be reused. The production line is also equipped with energy-saving capping machines and conveyor belts.
Finally, FlexLine can also use recycled PET preforms.
The Sidel Group is one of the world's top suppliers of liquid food packaging equipment. With more than 5,500 employees worldwide, it is owned by the Tetra Laval Group.

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