Composite Autoclave with Ce and ASME Certificate for Sailing Boat and Other Marine Usage

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Condition: New
Programme: PLC
Structure: Horizontal
Color: Grey
Trademark: OLYMSPAN
Transport Package: Nude
Specification: ASME
Origin: Changzhou, Jiangsu
Condition: New
Programme: PLC
Structure: Horizontal
Color: Grey
Trademark: OLYMSPAN
Transport Package: Nude
Specification: ASME
Origin: Changzhou, Jiangsu
Composite Autoclave Basic Introduction

Composite Autoclave is mainly used in metal / nonmetal bonding structure and high strength resin glass fiber, carbon fiber, boron fiber, aramid fiber and epoxy resin composite thermal curing key equipment. In the case of vacuum extraction of the composite material, the equipment can be cured by heating and pressing. Autoclave molding is the composite material blank, honeycomb sandwich structure or adhesive sealing structure in the mold with vacuum bag, placed in the autoclave, in a vacuum (or vacuum) condition, through heating, pressurizing, heat (temperature or temperature) pressure, cooling pressure relief process, make it become method of forming process to shape and quality of products. The forming process of hot pressing tank is one of the most widely used composite structures, honeycomb sandwich structures and one of the main forming methods of metal or composite bonding structures. When the material is molded, the uniform temperature and pressure environment provided by the autoclave can be solidified, so that the material with high surface quality and complex structure and large area can be obtained.
The curing of composite matrix resin is related to the molecular structure of the resin, but also with other components (curing agent, crosslinking promoter, etc.). External conditions: temperature, pressure and time factors play an important role in curing, these three factors are often referred to as the main process parameters, all autoclave molding method to the corresponding process parameters are determined according to the molecular structure changes of the matrix resin, the autoclave must have realized the function to control these parameters.

Technical Parameter


Effective diameter:φ600mm-4000mm
Max. working pressure:0.8MPa-4.0MPa
Max. working temperature:180ºC-450ºC
Heating method: electric heating/thermal oil heating/steam heating
Cooling method: water cooling
Temperature rise rate(no-load):0.5-5ºC/min
Temperature down rate(no-load):0.5-5ºC/min
Temperature uniformity:≤±1.0-3.0ºC
Thermocouples:2-24
Pressure rise rate: 0-0.1MPa/min adjustable
Pressure down rate: 0-0.1MPa/min adjustable
Vacuum connections:2-24 
Vacuum pump:one use,one standby.


Features
Advantages


1 Operation is simple: one key automatic process control (thus it can be unattended)
System control reliability: using high quality and high performance control components (to ensure the reliability of control system)
2 Advanced solidification control concept: single or multi computers controlling.(simplify system and realize DCS distributed control)
3 Data collection: realize data collection, storage, printing and reporting.
4 Automatic quality analysis: be equipped with fluid mechanics software, can realize the simulation analysis
5 Muti-language operation surface: support many languages
6 The extensibility of the system: take the future development of the user and the integration and utilization of resources into consideration


Safe and Reliable

1 The autoclave is equipped with a safety valve and keeps the seal state under the normal working pressure of the hot pressing tank, when the pressure in the tank exceeds the safety pressure.
When the full valve opens the pressure, it automatically opens the gas and reduces the pressure to the specified value. It automatically closes and keeps the normal work in order to protect the safety of the tank.

2 The pressure of the autoclave is controlled automatically. When the pressure in the tank reaches the set value, the restarting valve is automatically closed;
When a certain value is over, the exhaust valve automatically opens the exhaust to set the pressure value.

3 The autoclave is equipped with overpressure and ultra temperature sound and light alarm.

4 For the safety device, checking the pressure in the tank between the door and the door; and this can prevent the damage to the people.


5 Appliance chain is used to prevent misoperation.

6 Safety function: the closing of the door and the interlocking of the residual pressure alarm; the opening / closing of the door and the interlocking of the safe connection device; the door of the tank.


7 The switch and the tank door are interlocked, the tank door is screwed and pressurized interlocked, the fan operates and interlocks with the cooling water / fan temperature switch, the pressure control and the gasket interlock of the tank door gasket, the heating and fan interlocking. Even in case of a wrong operation. These interlocking functions will be automatically protected.

Options

Laboratory autoclave
Civil use autoclave
Composite autoclave system
Composite products
Platform for laboratory

Application

1 Aviation and space industries: manufacturing aircraft wing and tail and fuselage shell; large rocket, space shuttle structure; satellite, solar panels, extendable arm, a supporting body and the spacecraft components etc.;
2 The field of weaponry industry: reconstructing protective armor, weapons, helmet and other components;
The field of electronic industry: satellite antenna and support structure, solar cell wing and shell and other components;
3 Automotive Industry: manufacturing car body, force component, drive shaft, engine frame and internal component;
4 The field of rail transportation: composite high speed train and subway door and window, etc.
5 Public security anti-terrorism field: composite material bulletproof vest, bullet proof helmet and so on;
6 Sports field: compound material racket, jump rod, golf club, rowing and so on.
7 Medicine: medical X machine, CT machine frame and orthopedic bracket etc.


About our company
OLYMSPAN was established at 2004 and is located in Changzhou,Jiangsu. We have A2 pressure vessel manufactur-ing certificate,ASME certificate(S and U stamp),CE certific-ate,Canada CRN certificate and ISO9001 certificate. Our business scope covers boilers, autoclaves(composite autoclaves) and relative products made by the autoclaves. We n-ot only provide test platform for the above mentioned products, but also have the ability t-o do batch prod-uction of them. We have served the complete system to India,Sweden,F-rance,Portugal,Singapore,America,Malay-sia and other foreign countries.

The autoclave produced by our company is the key equipment for high temperature curing of composite materials (carbon fiber / resin aramid / resin and so on). We have mature technology, advanced equipment, strict management, dedicated staff, strong domestic and foreign well-known cooperation manufacturers. There are many kinds of products, including autoclaves for composite materials, autoclave used in laboratory, autoclaves for civilian use, large composite autoclaves, etc.

Our company is based on "the interests of the users are higher than all, all for the customers". It enjoys good reputation among users at home and abroad. For a long time, the company always adheres to the quality policy of "honesty, pragmatism, pioneering and enterprising, improving product quality and meeting customer's requirement", wholeheartedly serving new and old customers. All the staff of the company are willing to contract with the new and old friends with excellent products, good service and sincere attitude.



Composite Autoclave with Ce and ASME Certificate for Sailing Boat and Other Marine Usage
  Composite Autoclave Basic Introduction

Composite Autoclave is mainly used in metal / nonmetal bonding structure and high strength resin glass fiber, carbon fiber, boron fiber, aramid fiber and epoxy resin composite thermal curing key equipment. In the case of vacuum extraction of the composite material, the equipment can be cured by heating and pressing. Autoclave molding is the composite material blank, honeycomb sandwich structure or adhesive sealing structure in the mold with vacuum bag, placed in the autoclave, in a vacuum (or vacuum) condition, through heating, pressurizing, heat (temperature or temperature) pressure, cooling pressure relief process, make it become method of forming process to shape and quality of products. The forming process of hot pressing tank is one of the most widely used composite structures, honeycomb sandwich structures and one of the main forming methods of metal or composite bonding structures. When the material is molded, the uniform temperature and pressure environment provided by the autoclave can be solidified, so that the material with high surface quality and complex structure and large area can be obtained.
The curing of composite matrix resin is related to the molecular structure of the resin, but also with other components (curing agent, crosslinking promoter, etc.). External conditions: temperature, pressure and time factors play an important role in curing, these three factors are often referred to as the main process parameters, all autoclave molding method to the corresponding process parameters are determined according to the molecular structure changes of the matrix resin, the autoclave must have realized the function to control these parameters.

Technical Parameter


Effective diameter:φ600mm-4000mm
Max. working pressure:0.8MPa-4.0MPa
Max. working temperature:180ºC-450ºC
Heating method: electric heating/thermal oil heating/steam heating
Cooling method: water cooling
Temperature rise rate(no-load):0.5-5ºC/min
Temperature down rate(no-load):0.5-5ºC/min
Temperature uniformity:≤±1.0-3.0ºC
Thermocouples:2-24
Pressure rise rate: 0-0.1MPa/min adjustable
Pressure down rate: 0-0.1MPa/min adjustable
Vacuum connections:2-24 
Vacuum pump:one use,one standby.


Features
Advantages


1 Operation is simple: one key automatic process control (thus it can be unattended)
System control reliability: using high quality and high performance control components (to ensure the reliability of control system)
2 Advanced solidification control concept: single or multi computers controlling.(simplify system and realize DCS distributed control)
3 Data collection: realize data collection, storage, printing and reporting.
4 Automatic quality analysis: be equipped with fluid mechanics software, can realize the simulation analysis
5 Muti-language operation surface: support many languages
6 The extensibility of the system: take the future development of the user and the integration and utilization of resources into consideration


Safe and Reliable

1 The autoclave is equipped with a safety valve and keeps the seal state under the normal working pressure of the hot pressing tank, when the pressure in the tank exceeds the safety pressure.
When the full valve opens the pressure, it automatically opens the gas and reduces the pressure to the specified value. It automatically closes and keeps the normal work in order to protect the safety of the tank.

2 The pressure of the autoclave is controlled automatically. When the pressure in the tank reaches the set value, the restarting valve is automatically closed;
When a certain value is over, the exhaust valve automatically opens the exhaust to set the pressure value.

3 The autoclave is equipped with overpressure and ultra temperature sound and light alarm.

4 For the safety device, checking the pressure in the tank between the door and the door; and this can prevent the damage to the people.


5 Appliance chain is used to prevent misoperation.

6 Safety function: the closing of the door and the interlocking of the residual pressure alarm; the opening / closing of the door and the interlocking of the safe connection device; the door of the tank.


7 The switch and the tank door are interlocked, the tank door is screwed and pressurized interlocked, the fan operates and interlocks with the cooling water / fan temperature switch, the pressure control and the gasket interlock of the tank door gasket, the heating and fan interlocking. Even in case of a wrong operation. These interlocking functions will be automatically protected.

Options

Laboratory autoclave
Civil use autoclave
Composite autoclave system
Composite products
Platform for laboratory

Application

1 Aviation and space industries: manufacturing aircraft wing and tail and fuselage shell; large rocket, space shuttle structure; satellite, solar panels, extendable arm, a supporting body and the spacecraft components etc.;
2 The field of weaponry industry: reconstructing protective armor, weapons, helmet and other components;
The field of electronic industry: satellite antenna and support structure, solar cell wing and shell and other components;
3 Automotive Industry: manufacturing car body, force component, drive shaft, engine frame and internal component;
4 The field of rail transportation: composite high speed train and subway door and window, etc.
5 Public security anti-terrorism field: composite material bulletproof vest, bullet proof helmet and so on;
6 Sports field: compound material racket, jump rod, golf club, rowing and so on.
7 Medicine: medical X machine, CT machine frame and orthopedic bracket etc.


About our company
OLYMSPAN was established at 2004 and is located in Changzhou,Jiangsu. We have A2 pressure vessel manufactur-ing certificate,ASME certificate(S and U stamp),CE certific-ate,Canada CRN certificate and ISO9001 certificate. Our business scope covers boilers, autoclaves(composite autoclaves) and relative products made by the autoclaves. We n-ot only provide test platform for the above mentioned products, but also have the ability t-o do batch prod-uction of them. We have served the complete system to India,Sweden,F-rance,Portugal,Singapore,America,Malay-sia and other foreign countries.

The autoclave produced by our company is the key equipment for high temperature curing of composite materials (carbon fiber / resin aramid / resin and so on). We have mature technology, advanced equipment, strict management, dedicated staff, strong domestic and foreign well-known cooperation manufacturers. There are many kinds of products, including autoclaves for composite materials, autoclave used in laboratory, autoclaves for civilian use, large composite autoclaves, etc.

Our company is based on "the interests of the users are higher than all, all for the customers". It enjoys good reputation among users at home and abroad. For a long time, the company always adheres to the quality policy of "honesty, pragmatism, pioneering and enterprising, improving product quality and meeting customer's requirement", wholeheartedly serving new and old customers. All the staff of the company are willing to contract with the new and old friends with excellent products, good service and sincere attitude.



Composite Autoclave with Ce and ASME Certificate for Sailing Boat and Other Marine Usage
 

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