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Lectrofluor® Takes a Hard Line Against Hardened Ink Residues
In printing and packaging facilities, maintaining cleanliness of steel components is an ongoing challenge. Ink trays, for instance, frequently collect splashes and spills, leading to residue buildup over time. Once hardened, this ink becomes extremely difficult to remove. Such issues not only impact print quality but also reduce machine availability due to the time spent on cleaning, ultimately affecting overall productivity.
**The Impact of Ink Residue on Print Quality**
Residue accumulation within ink chambers can lead to several complications. A small trace of leftover ink from a previous color can contaminate fresh ink, causing misprints. Permanent stains left by dried ink can damage the steel surface of the tray, while dried ink can block ink flow, starving the delivery system. The need for regular cleanings, coupled with the tedious and costly process involved—often requiring harsh solvents or physical scraping—highlights the need for a better solution.
Recently, a customer in the packaging sector approached us with concerns about ink residue adhering to their steel trays. Removing the dried ink proved nearly impossible. Despite not having used coatings before, they were open to trying a Magnaplate surface treatment. We suggested a **Lectrofluor®** polymer-based coating, which is well-suited for such applications.
**Why Lectrofluor Works**
Lectrofluor excels in this role thanks to its low coefficient of friction (COF), providing excellent release properties and simplifying cleaning processes. It also demonstrates broad resistance to chemicals, acids, and alkalis. Suitable for ferrous, non-ferrous, and mixed-metal parts, Lectrofluor offers additional benefits such as corrosion resistance, radiation and UV stability, permanent self-lubrication, and heat stability.
**A Cleaner Solution**
Following a trial on a test ink tray, the customer was satisfied with the results and promptly sent us four more trays for coating. This successful application underscores how a Magnaplate surface treatment can resolve production challenges and prevent sticky situations.
For further details about Lectrofluor surface treatments, please explore our product page.
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This solution has transformed how the customer approaches maintenance, reducing downtime and improving operational efficiency. The combination of ease of cleaning and durability ensures that their equipment remains in optimal condition, allowing them to focus on what truly matters—their core business objectives.
If you’re facing similar challenges in your operations, consider reaching out to discuss how Lectrofluor could enhance your workflow. We’re here to help you achieve cleaner, more efficient processes with innovative solutions tailored to your needs.