On the evening of May 31st, a truck full of diesel engines from Changchai Diesel was rushed through the factory gate and disappeared into the twilight. As of this moment, Changchai has already produced and sold more than 550,000 diesel engines of various types this year, which also means that Chai has already achieved double production and sales by half a month ahead of schedule.

Since the beginning of this year, Changchai has actively adapted to the market rhythm, and has maintained a momentum of both production and sales. Since it has achieved a good start, the first quarter of production and sales have also achieved good results. In the past two months, Changchai’s sales department and various manufacturing plants have been active. In cooperation, as of May 31, the total diesel engine sold by Changchai in the first five months increased 17.77% year-on-year, of which the single-cylinder machine increased 16.09% year-on-year, the multi-cylinder machine increased 30.07% year-on-year, and Changchai’s foreign trade exports also achieved good results. From January to May, a total of more than 40,000 units were exported, of which more than 11,000 units were exported in May. The company has achieved such a good business performance. How did each manufacturer guarantee supply? Recently, the reporter visited four manufacturing plants of Changchai.

As soon as we entered the gate of the foundry, a busy atmosphere was blowing. Everyone was in a hurry in the workshop and the office. The director of the factory told us that from January to May of this year, the foundry had produced nearly all kinds of castings. Ten thousand tons, a year-on-year increase of more than 20%. After the Spring Festival, the foundry had very few breaks. Everyone took turns to work overtime to increase production. Due to the high sales of multi-cylinder machines this year, the proportion of multi-cylinder castings was also very high. The foundry had organized quality problems during the production process, which reduced the material quality. The scrap rate caused. While meeting the needs of the company's multi-cylinder castings, the foundry did not forget to actively explore the market and undertake outsourcing castings. Since the beginning of this year, the developers of the technical department have developed eight outsourcing parts, and the outlook for the second half of the year is very broad. Although the foundry increases production, it is also reducing costs. Although raw material prices have risen this year, the cost of castings has decreased. First, in the smelting aspect, improvements have been made to the ingredients. Second, the classification of ductile iron is relatively clear. Suitable for wood, save a lot of accessories. At present, some large technological transformation projects of the foundry are also in full swing, showing the vitality of Changchai everywhere.

Later, the reporter went to Changchai’s multi-cylinder machine factory. Similarly, the output of multi-cylinder machines also increased by 20% to 30% over the previous year. In January, the installed capacity reached more than 17,000 units, setting a record for Changchai’s multi-cylinder machine. High output. The director of the multi-cylinder machine factory Lu told us that this year's multi-cylinder machine has been relatively "smooth." The key is to control the production rhythm very well and to do well in personnel management. Lu said that Changchai’s policy is good this year, adding incentives and reforming the salary system. As a result, the enthusiasm of the employees of the multi-cylinder machine factory is high, and the personal income is also significantly higher than before. The multi-cylinder machine factory operates according to the company’s Policy, reasonable scheduling, balanced production, through a variety of means to improve the quality of employees, and constantly enhance combat effectiveness. For the old employees, the multi-cylinder machine factory has strengthened their learning, carried out on-the-job training, and set goals for them, encouraging them to work hard to accomplish their goals. For new employees, the multi-cylinder machine factory has improved the quality of its employees from the source, and has introduced a lot of College students and technical school students give full play to their special skills. Through internships, they guide them to identify with Changchai culture. "Only the quality of personnel can be improved to make a good product better!" Lu said firmly.

As Changchai’s product structure adjustments gradually show results, the single-cylinder machine (crew) plant has maintained stable production this year, while some company-focused products such as the F-series diesel engine have already achieved half the target. This year, the production of single-cylinder machine (unit) plant is always in a higher state, and when the market breaks out, pull production will also be carried out. This year, due to the flexible use of personnel and the relatively successful technological transformation, the realization of multi-category collinear production has resulted in a much smaller production pressure. From January to May, the export of single-cylinder machine also made gratifying achievements, especially the export of exquisite products such as Liszt products. As the technology was recognized by the foreign market, it also led to the export of other fine products. While increasing production, the single-cylinder machine (crew) plant has strengthened quality management through the improvement of equipment, improvement of the process, and improvement of personnel quality awareness. This year, the single-cylinder machine (crew) plant introduced eddy current dynamometers, ultrasonic cleaning machines, and other equipment to rectify the original process, ensure that the process meets quality requirements, and conducted surveys of tooling and work station equipment. Many new tools that meet the process.

For machine shops, from January to May this year, we will use a new level to describe the production of multi-cylinder machine body increased by 57.72% compared with the same period last year, cylinder head increased by 101.01%, total sales increased by 23.80%, And the quality loss has decreased from last year. In the context of the company's investment in technological transformation, machine-processing plants have seized the opportunity to increase pressure, continuously increase production capacity, improve quality, tap potential, control costs, and strengthen management. In particular, the management of the trial workshops was strengthened and strictly implemented in accordance with the TS16949 standard implementation requirements, making it truly a window to display Changchai's modern processing standards and reflect the company's image. At the same time continue to innovate internal management methods, such as the plant department held this year's annual equipment maintenance competition, a quarterly assessment, enhance staff awareness of maintenance, ensure the smooth operation of equipment in the season, and constantly reduce maintenance costs. According to the director of Wei Hanquan, the second half of the processing plant will complete the company's key project 480 new workshop construction, trial production workshop 100,000 cylinder head put into production.

This year, Changchai Company has established a management policy of internal quality control and external extension markets, vigorously strengthen the construction of soft power, and effectively enhance the company's core competitiveness. The good performance of the company from January to May will also lay a good foundation for Changchai to complete its annual business objectives and implement the company's “Twelfth Five-Year Plan”.

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