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7 Key Benefits of Indoor Drones for the Pharmaceutical Industry
Over the past few years, inspectors in the pharmaceutical industry have increasingly turned to indoor drones to collect visual data, realizing significant advantages in efficiency and safety. These specialized drones are designed to navigate tight, confined spaces, making them perfect for internal inspections of critical assets.
Here are some key areas that inspectors typically examine using indoor drones:
- Storage tanks
- Pipe racks
- Cables
- Conduits
- Pressure vessels
- And other equipment requiring regular internal checks
Traditionally, these inspections required inspectors to physically enter the asset, often using scaffolding or rope access to reach every corner. This approach not only posed serious risks—such as confined space hazards and falls—but also led to lengthy downtimes and high costs.
By using indoor drones, inspectors can avoid entering dangerous environments altogether. Instead, they remotely operate the drone inside the asset, capturing high-quality visual data from a safe distance. This not only improves safety but also reduces inspection time and costs dramatically.
One major pharmaceutical plant reported saving 60,000 Euros during a single tank inspection by using an indoor drone. The drone collected visual data faster than a human inspector, allowing the tanks to return to operation much quicker. Such savings are common, with many companies reporting cost reductions of up to 90% when switching from manual inspections to drone-based methods.
In addition to cost savings, indoor drones significantly reduce downtime. Setting up scaffolding can take days or even weeks, which means the asset must be offline during that time. With drones, this step is eliminated, speeding up the entire process.
Indoor drones also deliver high-quality visual data. For example, Flyability’s Elios 2 offers 4K video and advanced stabilization, enabling inspectors to spot even the smallest details. In one case, it was used to check the cleanliness of tanks during a riboflavin test, capturing images so clear that inspectors could assess the condition without entering the tank.
Another advantage is improved access. Drones are built to withstand collisions and can maneuver through tight spaces that would be difficult or impossible for humans to reach. They can slide along walls or hover close to surfaces, giving inspectors a clear view of potential defects.
Thanks to their speed and flexibility, drones allow for more frequent inspections. This helps identify issues early, leading to better maintenance planning and fewer unexpected breakdowns.
Finally, tools like Flyability’s Inspector 3.0 software help organize and track findings. Inspectors can mark defect locations directly in the footage, making it easier to revisit them later or share the data with team members.
Overall, indoor drones are transforming how inspections are conducted in the pharmaceutical industry, offering safer, faster, and more efficient solutions.