Desamag develops a 3-spindle horizontal MC that reduces machining time

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SAMAG introduced a groundbreaking horizontal machining center (MC) featuring three spindles, capable of processing three workpieces simultaneously. This innovative machine was showcased at the European Machine Tool Show (EMO2007), held in Hanover, Germany, from September 17 to 23, 2007. By enabling the simultaneous machining of multiple parts, this system significantly enhances cutting efficiency and reduces overall production time. The new model features three spindles arranged horizontally on the column, each paired with a turret that holds and rotates the workpiece using a bracket mechanism located on the side of the table. The worktable is mounted on a carriage system that incorporates three separate turntables, allowing for efficient part handling and continuous operation. The machine's spindle can move along the X, Y, and Z axes—X in the depth direction, Y vertically, and Z horizontally—providing precise control during machining. Additionally, the table includes an A-axis for indexing and a C-axis for rotating the workpiece, which classifies the machine as a 5-axis controlled machining center. A unique W-axis, similar to the A-axis, is also integrated into the bracket mechanism on the table side. However, unlike the A-axis used for adjusting the workpiece angle, the W-axis functions as a dual-sided pallet changer. When one side of the worktable is positioned inside the machining chamber, the opposite side remains accessible outside the machine body. This design allows for seamless operations: while one set of workpieces is being machined, another set can be loaded or unloaded from the exposed side. This not only increases machine utilization but also cuts down on total cycle time. To further enhance automation, SAMAG has incorporated a "robot unit" into the system. A vertical multi-joint robot handles the loading and unloading of workpieces, reducing manual labor and lowering operational costs. This integration marks a significant step toward fully automated, high-efficiency manufacturing processes.

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High-temperature powder coating is a type of powder coating specially designed to withstand high-temperature environments. This coating possesses characteristics that allow it to maintain stability and performance at elevated temperatures.

High-temperature powder coating possesses the following characteristics and advantages:
  • High-temperature stability: It maintains a stable coating structure and performance even at elevated temperatures, minimizing deformation, fading, or loss of gloss.
  • Excellent heat resistance: It can withstand extreme high-temperature environments, typically maintaining stability at temperatures above 1000°C, and is resistant to cracking or peeling.
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  • Environmental friendliness: It typically does not contain organic solvents or harmful substances, aligning with environmental regulations and requirements.
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It is typically used in applications that require resistance to high temperatures, such as engine components, furnaces, BBQ grills, heaters, pipelines, heat exchangers, exhaust pipes, and more.

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